NESP Lock and Dam 25

Client: USACE, St. Louis District

Project Location: Winfield, MO

Services Provided: Value Engineering

The Mississippi River has long been the heartbeat of America’s inland waterway transportation system, serving as a critical route for the movement of goods across the nation. Ensuring the smooth and efficient flow of traffic on this vital artery is essential to keeping our economy moving. Since the 1930s, a series of 29 Lock and Dams have facilitated navigation on the Upper Mississippi, and among them, Lock and Dam 25 stands as a vital part of this infrastructure.

Originally designed to meet the demands of a different era, Lock 25’s 600-foot chamber was state-of-the-art when it was built. But industry has grown, and so has the scale of the towboats and barges navigating the river. Today, the average tow is nearly twice the size the lock was designed to handle, stretching up to 1,200 feet in length. This mismatch between lock and tow size forces vessels to undergo a time-consuming two-step process to pass through, leading to delays that ripple across the entire river system.

A new lock chamber, designed to be 1,200 feet long, is set to revolutionize navigation at Lock 25. By eliminating the need for tows to break apart and reconfigure, we can reduce transit times from up to two hours to just 30 minutes or less. This upgrade isn’t just about saving time—it’s about increasing the efficiency of our entire waterway system, reducing costs for businesses, and ensuring that goods reach their destinations faster.

This ambitious project is backed by a team of experts from the US Army Corps of Engineers, including the Mississippi Valley St. Louis District and the Inland Navigation Design Center, along with independent specialists. Their collective expertise has driven a value study that explored every viable option to enhance the project, focusing on key priorities such as construction efficiency, maintenance simplicity, risk management, and increased capacity.

Key innovations include the use of floating guard walls for easier construction, chemical densification to stabilize the ground, and fiber-reinforced polymer composites to extend the life of the structure. These forward-thinking solutions, coupled with rigorous risk management strategies, ensure that the new lock chamber will not only meet today’s demands but also anticipate tomorrow’s challenges.

For more detailed project information and results, please contact the SVS Project Manager directly

Kyle Schafersman, Risk & VE Project Manager PE, CVS, PMP, RMP